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Product Description
Yile Machinery provides expert steel fabrication services for manufacturing custom support bases and frames for gear reducers, motors, pumps, and other industrial machinery. These heavy-duty welded structures, often called reducer mounts or machine skids, provide a stable and precisely aligned foundation for the entire powertrain.
Unlike cast components, our fabricated steel bases offer design flexibility and are ideal for bespoke, low-to-medium volume OEM applications. We work directly from your drawings to deliver a finished product that is ready for assembly.
Heavy Steel Fabrication: We handle a wide range of steel plate thicknesses. Our workshop is equipped for heavy-duty cutting, forming, and welding to construct robust frames capable of supporting significant static and dynamic loads.
Certified Welding Processes: Our skilled welders are proficient in various techniques (e.g., MIG/MAG, TIG, SAW) to ensure strong, deep-penetration welds that guarantee the structural integrity of the base frame.
Post-Weld Stress Relieving: Critically important for large weldments, we perform thermal stress relieving (heat treatment) to eliminate internal stresses caused by welding. This prevents future distortion and maintains long-term dimensional stability.
Precision Machining: After fabrication, the base is moved to our CNC machining center. We mill critical mounting surfaces, drill and tap holes to tight tolerances, ensuring perfect alignment between the reducer and the driven equipment.
Durable Surface Finishing: We offer complete finishing services, including sandblasting for a clean surface and applying high-performance industrial paint or powder coating for corrosion protection.
Specification | Details |
Product Name | Fabricated Reducer Base / Welded Gearbox Frame / Motor Mount |
Material | Carbon Steel (Q235, Q355 / ASTM A36 / S235, S355), Stainless Steel |
Fabrication Process | CNC Plasma/Laser Cutting, Bending, Certified Welding |
Post-Weld Treatment | Thermal Stress Relieving (Crucial for Stability) |
Machining | CNC Milling of mounting pads and surfaces |
Tolerance | High precision alignment and flatness as per drawing requirements |
Inspection | Dimensional Inspection (CMM), Weld Inspection (Visual, NDT on request) |
Surface Finish | Sandblasting (Sa 2.5), Industrial Primer & Top Coat Painting |
Our custom fabricated frames are the foundation for machinery in numerous industries:
Conveyor Systems: Drive station bases for reducers and motors.
Industrial Mixers & Agitators: Robust support structures for gearbox assemblies.
Pumping Stations: Combined skids for mounting both pumps and motors.
Rolling Mills: Custom support frames for auxiliary equipment.
General Machine Building: Any application requiring a custom, high-precision welded base.
One-Stop Solution: We manage the entire process from steel plate procurement to cutting, welding, stress relieving, machining, and painting. This simplifies your supply chain.
Guaranteed Precision: We understand that the flatness and alignment of the mounting surfaces are critical. Our combination of stress relieving and precision machining ensures your equipment installs without issues.
Built to Your Design: As a dedicated OEM fabrication partner, we pride ourselves on accurately translating your engineering drawings into high-quality, reliable hardware.
Q: Why is stress relieving necessary for a welded reducer base?
A: Welding introduces significant heat and stress into the steel. Without stress relieving, the frame can slowly warp or distort over time, causing misalignment of the reducer and motor shafts, leading to premature bearing or coupling failure. It is an essential step for any precision base.
Q: What information do you need to provide a quote?
A: Please provide a detailed technical drawing (PDF/STEP/DWG) that includes material specifications, required tolerances, welding symbols, and any painting requirements.
Q: Is a fabricated base better than a cast iron one?
A: Fabrication is ideal for custom, one-off, or low-volume designs as it requires no expensive pattern or tooling. It also allows for easier design modifications and is often faster for prototypes. Casting is more economical for very high-volume, standardized parts.
Get a Quote for Your Custom Fabrication Project
Contact us with your drawings to receive a professional quotation for your reducer frames and machine bases.
