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Product Description
Yile Machinery specializes in the manufacturing of Large Cast Steel Machine Body Supports and heavy-duty structural components. These critical parts serve as the backbone for heavy machinery, including forging presses, rolling mills, crushers, and mining equipment.
We provide comprehensive custom steel casting services ranging from pattern making and casting to precision machining. Whether you require a machine bed, base frame, or a complex housing, our foundry has the capacity to produce massive steel castings with superior structural integrity and dimensional accuracy.
Heavy Weight Capacity: We are equipped to handle large-tonnage castings. Our facility can pour single castings weighing from 1 ton up to [Insert Max Weight, e.g., 80 tons] , making us an ideal partner for heavy industry OEMs.
Superior Structural Strength: Manufactured using high-quality Carbon Steel (e.g., ZG270-500) or Low Alloy Steel, our machine bodies are engineered to withstand immense operational loads, vibration, and mechanical stress.
Advanced Casting Process: We utilize Resin Sand Casting technology for large parts. This ensures a smooth surface finish, fewer internal defects, and tighter dimensional tolerances compared to traditional methods.
Integrated Machining Services: Unlike raw casting suppliers, we offer finish machining. Our workshop is equipped with large-scale CNC boring and milling machines to deliver "ready-to-assemble" components.
Defect-Free Assurance: We use CAE simulation software to simulate the pouring process before production, preventing shrinkage and porosity. Every piece undergoes NDT (Non-Destructive Testing) such as UT and MT.
| Specification | Details |
|---|---|
| Product Name | Large Cast Steel Machine Body / Machine Frame / Bed Casting |
| Material Grades | Carbon Steel (ZG230-450, ZG270-500), Alloy Steel (42CrMo, 35CrMo) |
| Casting Weight | 500 kg - 100,000 kg (Customizable) |
| Casting Process | Resin Sand Casting (Furan Sand) |
| Tolerance Standard | ISO 8062 CT10-CT12 |
| Heat Treatment | Normalizing, Annealing, Quenching & Tempering (Q+T) |
| Machining | Rough Machining, Finish CNC Machining |
| Inspection | Chemical Analysis, Mechanical Testing, UT/MT/PT (Level II/III) |
Our Large Cast Steel Supports are essential for various heavy-duty sectors:
Metalforming Machinery: Main frames for hydraulic presses, forging hammers, and punching machines.
Metallurgical Equipment: Rolling mill stands (housings), bearing chocks, and slag pots.
Mining Machinery: Crusher frames (Jaw/Cone/Gyratory), ball mill heads, and trunnions.
Energy & Power: Turbine casings and generator bases.
General Heavy Industry: Large gearboxes and structural bases.
Simulation-Driven Quality: We don't guess; we simulate. By optimizing the gating system design, we minimize the risk of internal defects in thick-walled castings.
Full-Service Solution: From the initial wooden/metal pattern creation to the final heat treatment and machining, we control the entire process.
Global Logistics: We have extensive experience in packaging and shipping oversized heavy castings to international markets, ensuring rust prevention and safe transport.
Q: What is the maximum weight you can cast for a single machine body?
A: Our foundry capacity allows us to pour single steel castings up to [Insert Weight] tons. For specific large-scale projects, please contact our engineering team.
Q: Do you offer machining for these large frames?
A: Yes, we have large gantry milling machines and floor-type boring machines. We can deliver the machine body support fully machined to your tolerance requirements.
Q: How do you ensure the internal quality of thick castings?
A: We perform rigorous Ultrasonic Testing (UT) and Magnetic Particle Testing (MT) to detect any internal shrinkage or surface cracks, ensuring the part meets Level 2 or Level 3 standards as per customer request.
Get a Quote for Large Steel Castings
Contact us with your drawings (PDF/CAD) for a fast and professional cost estimation.
