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Product Description
Yile Machinery specializes in the manufacture of high-strength, heavy-duty sprockets for industrial power transmission. We offer custom-engineered split sprockets, designed to dramatically simplify installation and replacement, minimizing costly downtime for your critical machinery.
These sprockets are the ideal solution for demanding applications, including mining conveyors, cement plants, and bulk material handling systems.
The primary benefit of a split sprocket lies in its two-piece, bolt-together construction. Unlike traditional solid sprockets, which require the complete disassembly of a drive shaft for replacement, our split sprockets can be installed or removed directly around the shaft.
This innovative design delivers:
Drastically Reduced Downtime: Sprocket replacement can be completed in a fraction of the time, getting your production line back up and running faster.
Lower Maintenance Costs: Eliminates the need to remove gearboxes, bearings, or other drive components, saving significant labor hours.
Simplified Installation: Perfect for tight spaces or complex drive arrangements where pulling a shaft is impractical.
A sprocket is only as good as its material and manufacturing process. We build our sprockets to last in the toughest environments.
High-Strength Material: We typically use C45 Steel (S45C / 1045) , a medium carbon steel that offers an excellent balance of strength and toughness. Other materials, including alloy steels and cast steel, are available upon request.
Hardened Teeth for Extended Life: The sprocket teeth undergo a specialized induction hardening or flame hardening process. This creates an extremely hard, wear-resistant surface to engage with the chain, while the core of the tooth remains ductile to absorb shock loads without fracturing.
Precision CNC Machining: Every sprocket is machined to precise tolerances to ensure a perfect tooth profile for smooth chain operation and a perfectly mated split line for a secure, balanced fit.
Design: Split hub for easy bolt-on installation.
Tooth Profile: Precision-cut to match standard industrial roller chains and conveyor chains.
Tooth Hardness: Typically 45-55 HRC for superior wear resistance.
Customization: We can manufacture sprockets to your exact specifications, including:
Number of Teeth
Chain Pitch
Shaft Bore Diameter
Keyway and Set Screw Requirements
Our heavy-duty split sprockets are proven performers in:
Mining and Mineral Processing: Drive sprockets for underground and overland conveyors.
Bulk Material Handling: Chain conveyors for grain, aggregate, sand, and gravel.
Cement Plants: Clinker conveyors and elevator drives.
Wood and Paper Mills: Log decks, transfer chains, and pulp conveyors.
Agricultural Equipment: Large combines, harvesters, and processing machinery.
Request a Quote for Your Custom Sprocket
Contact us today to discuss your requirements. Please provide the chain pitch, number of teeth, shaft bore diameter, and keyway details for a fast and accurate quote.
