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Product Description
In a concrete block production line, the mold is subjected to constant high pressure and extreme abrasion from cement, sand, and aggregates. Standard molds wear out quickly, leading to:
Inconsistent Block Dimensions: Worn molds produce oversized or misshapen blocks, leading to high scrap rates and customer complaints.
Costly Downtime: Every mold change stops your production line.
Poor Product Finish: A worn mold surface results in a rough, unprofessional finish on your final product.
Yile Machinery manufactures replacement and custom concrete block molds that are engineered to outlast the competition. Our focus is on delivering a mold that produces consistent, high-quality blocks for a significantly longer period, reducing your cost-per-block.
This is achieved through our specialized two-step process:
This is what sets a high-performance mold apart. We don't just use hard steel; we create a dual-property component.
The Process: The entire mold is heated in a carbon-rich atmosphere. Carbon atoms are infused deep into the steel's surface.
The Result: This creates an extremely hard outer "case" or shell (often 60-64 HRC) for maximum abrasion resistance, while maintaining a softer, tougher inner core that can absorb the shock and vibration of the block machine without cracking. It's the perfect combination of hardness and toughness.
After heat treatment, the hardened mold is finished using precise CNC machining and grinding centers.
Perfect Dimensions: We guarantee that the mold cavity dimensions are accurate to your specifications, ensuring every block you produce is perfect.
Flawless Surface Finish: A smooth, ground internal surface ensures clean ejection of the block and a superior finish on your final product.
We manufacture complete mold sets for any brand of block-making machine.
Mold Box / Mould Frame: The main body that forms the outer dimensions of the blocks.
Tamper Heads / Press Heads: The top part that compacts the concrete mix.
Core Bars & Inserts: For producing hollow blocks or special shapes.
Have a worn mold but no drawings? We specialize in reverse engineering. We can take your used mold and tamper head, precisely measure every dimension, and produce a new, improved set that fits your machine perfectly. We have experience with molds for leading machine brands like Hess, Masa, Besser, Zenith, and more.
Capability | Details |
Product Name | Concrete Block Mold, Paver Mould, Brick Mould Set |
Application | Concrete Block Machines, Paver Machines, Automatic Brick Production Lines |
Key Processes | Carburizing & Hardening (Heat Treatment) , Precision CNC Machining, Grinding |
Material | High-Quality Wear-Resistant Alloy Steels (e.g., 20CrMnTi, 17CrNiMo6) |
Achievable Hardness | Surface Hardness: HRC 60-64, Core Hardness: HRC 35-45 |
Quality Control | Hardness Testing, CMM Dimensional Inspection, Surface Finish Analysis |
Produce Better Blocks for Longer. Get a Quote for a High-Wear Mold.
Contact us to discuss your custom mold design or to reverse-engineer your existing set. Lower your downtime and increase your profitability.