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Product Description
When a final drive or swing reducer gear fails on an excavator, your project grinds to a halt. The resulting downtime is incredibly costly, and sourcing an original equipment manufacturer (OEM) replacement is often slow and prohibitively expensive. In many cases, the OEM part may even be discontinued for older machines.
Yile Machinery is a specialist manufacturer of aftermarket excavator gears engineered to meet and exceed the performance of OEM components. We produce high-precision, large-diameter gears for final drives, swing reducers, and transmissions that provide a reliable, durable, and cost-effective solution to get your heavy equipment back to work.
Engineered for Extreme Loads: We manufacture gears from superior forged alloy steels like 20CrMnTi. This material, combined with our specialized heat treatment, provides exceptional core toughness and surface hardness to withstand the immense torque and shock loads of excavator operations.
Advanced Heat Treatment for Maximum Wear Resistance: Our gears undergo a critical carburizing and quenching process. This creates an ultra-hard (HRC58-62), wear-resistant tooth surface for long service life, while the gear's core remains ductile to absorb impacts and prevent catastrophic tooth fracture.
Precision Gear Grinding: After heat treatment, the gear teeth are precision ground. This process ensures a perfect tooth profile for smooth, quiet meshing, reduced operational temperature, and significantly longer life for the entire gearbox assembly.
The Go-To Source for Obsolete Parts: We can reverse-engineer and manufacture any excavator gear from your sample, even if it's damaged. This makes us an invaluable partner for repairing older or less common models where OEM parts are no longer available.
Guaranteed Fitment, Lower Cost: Our precision manufacturing ensures a drop-in replacement for your specific excavator model, offering OEM-level quality and fitment at a competitive aftermarket price.
Material Forging: We begin with a solid forged blank, which has a superior grain structure for strength compared to cast iron.
CNC Turning & Hobbing: The gear blank is precision-machined and the gear teeth are cut using advanced CNC gear hobbing machines.
Carburizing & Quenching: The gear undergoes our proprietary heat treatment process to achieve the specified surface hardness and core toughness.
Precision Grinding: The tooth profile is ground to its final, exact dimensions to ensure perfect meshing and performance.
Rigorous Inspection: Every gear is inspected for dimensional accuracy, tooth profile, and material hardness. We also perform tests like Magnetic Particle Inspection to ensure it is 100% free of cracks or defects.
We manufacture aftermarket gears compatible with a wide range of heavy machinery, including:
Excavator Final Drives (Travel Motors)
Excavator Swing Reducers (Slew Drives)
Bulldozer & Wheel Loader Transmissions
Other Heavy-Duty Planetary Gearboxes
We can produce replacement gears for leading brands like Caterpillar, Komatsu, Hitachi, Volvo, Doosan, Hyundai, and more.
