Custom Heavy-Duty Bevel Gearboxes for Industrial Applications
Product Description
Yile Machinery specializes in the design and manufacturing of large, custom-engineered bevel and bevel-helical gearboxes. These robust, right-angle speed reducers are built to handle extreme torque and provide reliable power transmission in the most demanding industrial environments.
As a leading OEM gearbox manufacturer, we partner with clients to develop solutions tailored to their unique operational requirements, from initial design and Finite Element Analysis (FEA) to final assembly and testing.
Applications in Heavy Industry
Our custom bevel gearboxes are the driving force behind critical processes in a wide range of sectors. They are engineered for continuous, 24/7 operation where reliability is paramount. Key applications include:
Steel & Metal Processing: Main drives for rolling mills, coilers, and processing lines.
Mining & Bulk Material Handling: High-torque drives for large conveyor systems, stackers, and reclaimers.
Power Generation: Auxiliary drives for cooling towers, pumps, and coal pulverizers.
Marine & Offshore: Main propulsion systems, thrusters, and deck machinery drives.
Cement & Aggregate: Drives for kilns, grinding mills, and crushers.
Pulp & Paper: Drives for paper machines, pulpers, and mixers.
The Heart of the Gearbox: Precision Spiral Bevel Gearing
The performance of any right-angle gearbox depends on the quality of its bevel gear set. We utilize spiral bevel gears for their superior performance over straight-cut gears.
Higher Torque Capacity: The curved tooth design allows for greater tooth contact, enabling the transmission of higher loads.
Smoother, Quieter Operation: Gradual tooth engagement reduces vibration and noise, leading to longer service life.
Superior Strength & Durability: Our spiral bevel gears are forged from high-grade alloy steels (e.g., 20CrMnTi, 17CrNiMo6), case-hardened (carburized), and precision ground to ensure maximum strength and wear resistance.
Engineered for Maximum Reliability
Every component of our gearboxes is designed and manufactured for durability.
Robust Housing: Housings are fabricated from heavy steel plate or made from high-strength cast iron/steel. They are stress-relieved and precision-machined on large CNC boring mills to ensure perfect gear and bearing alignment.
High-Quality Components: We integrate premium-quality bearings from world-class brands (SKF, FAG, Timken) and advanced sealing systems to prevent contamination and ensure long-term, leak-free operation.
Optimized Lubrication & Cooling: Depending on the application, we design splash or forced lubrication systems, often incorporating cooling coils or external heat exchangers to maintain optimal operating temperatures.
Partner with Us for Your Custom Gearbox Solution
We don't just sell products; we engineer solutions. Submit your application details, power requirements, and technical drawings. Our engineering team will work with you to develop a comprehensive proposal and competitive quote for a gearbox built to perform.