Large Diameter Cement Rotary Kiln Girth Gear | Cast Steel Segmented Half Ring Gear for Ball Mills & Industrial Dryers

Product Description

Enhance the reliability and torque transmission of your heavy industrial machinery with our premium Cement Rotary Kiln Girth Gear. Also known as a Split Ring Gear or Segmented Girth Gear, this critical transmission component is engineered for extreme durability in high-load environments.

Manufactured by Luoyang Yile Machinery, our girth gears are precision-cast and machined to meet the rigorous demands of cement plants, mining operations, and chemical processing facilities. Whether you require a replacement half-ring gear for an existing rotary kiln or a custom-designed large diameter bull gear for a new ball mill, we deliver OEM-quality solutions tailored to your technical drawings.

Key Features & Benefits:

  • Heavy-Duty Construction: Cast from high-grade Carbon Steel (ZG45) or Alloy Steel (42CrMo) to withstand massive torque and continuous vibration.

  • Precision Segmented Design: Available as half-ring gears (2 segments) or multi-segment designs (4+ pieces) for easier transportation and on-site assembly of large-diameter kilns.

  • Advanced Heat Treatment: Subjected to Normalizing, Tempering, and Quenching processes to achieve optimal hardness (HB210-260) and wear resistance, significantly extending service life.

  • Superior Gear Geometry: Precision hobbing ensures accurate tooth profiles (Module 10-60) for smooth engagement with pinion gears, reducing noise and mechanical wear.

  • Strict Quality Control: Every gear undergoes rigorous inspection, including Ultrasonic Testing (UT), Magnetic Particle Testing (MT), and dimensional verification before shipment.

Technical Specifications:

Specification

Details

Product Name

Cement Rotary Kiln Girth Gear / Segmented Half Ring Gear

Material Options

Cast Steel: ZG45, ZG42CrMo, GS34CrMo4, ASTM A27, or customized

Module Range

Module 10 up to Module 60

Diameter

Custom large diameters (up to 12 meters / 40 feet)

Structure

Split / Segmented (Half Ring, Quarter Ring, etc.)

Hardness

HB 190 - 320 (Customizable via Heat Treatment)

Manufacturing Standard

ISO, DIN, ASTM, AGMA standards compliant

Certification

ISO 9001:2015

Applications:

Our Large Girth Gears are the driving force behind major industrial rotating equipment:

  • Cement Industry: Rotary Kilns, Tube Mills, Raw Mills, Clinker Coolers.

  • Mining & Mineral Processing: Ball Mills, SAG Mills, Rod Mills, Rotary Dryers.

  • Chemical & Steel: Rotary Calciners, Fertilizer Granulators, Steel Rolling Drums.

  • Power Generation: Coal Mills and Air Preheaters.

Why Choose Luoyang Yile Machinery?

Located in the heavy industry hub of Luoyang, China, Yile Machinery specializes in custom mechanical transmission parts. We offer end-to-end manufacturing services—from pattern making and casting to machining and gear hobbing.

  • Custom OEM Service: We manufacture strictly according to your provided blueprints/drawings.

  • Global Shipping: Experienced in export packaging and logistics for heavy machinery parts.

  • Competitive Pricing: Direct factory manufacturing ensures cost-effective replacement parts without compromising quality.


Request a Quote Today – Send us your drawings for a fast, competitive price on your custom Girth Gear project.


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